Overview / Routes / Bio-based thermosets & vitrimers
Bio-based thermosets & vitrimers
Epoxies from vanillin and plant oils, itaconic and furan networks, cardanol resins and dynamic covalent networks.
Scope: Vanillin/lignin epoxies, epoxidised plant oils, itaconic and furan Diels–Alder networks, cardanol benzoxazines, dynamic covalent networks.
What it is
Auvergne et al. review bio-based thermosetting epoxies; Fache et al. describe vanillin as a key intermediate for bio-based polymers.
Fortman et al. note that covalent cross-links make thermosets robust but prevent recycling into similar-value goods, and review recyclable cross-linked designs.
Chemistry summary
Montarnal et al. reported networks that are stable like thermosets yet can be reshaped in the melt - the vitrimer concept based on exchangeable covalent bonds.
Robert and Friebel review itaconic acid as an unsaturated building block for renewable polyesters.
Vanillin
Lignin-derivable aromatic aldehyde; precursor of bio-based epoxy monomers.
COc1cc(C=O)ccc1OItaconic acid
Fermentation-derived unsaturated diacid for curable polyesters.
C=C(CC(=O)O)C(=O)OFurfuryl alcohol
Furan monomer for furan resins and Diels–Alder networks.
OCc1ccco1Cardanol (triene component)
Representative: cardanol from cashew nut shell liquid is a mixture; shown is the C15 triene component.
C=CC/C=C\C/C=C\CCCCCCCC1=CC(=CC=C1)ODrawn from SMILES with RDKit and verified against PubChem. Full structure library →
Synthesis and production
Curing of bio-based epoxy monomers with hardeners; free-radical curing of unsaturated polyesters; dynamic exchange chemistry for vitrimers.
Property profile
Not summarised here.
Sourced property table (ND where no value is quoted) →
End-of-life profile
Each attribute is recorded separately and never inferred from another.
Key players
None listed. Organisations are named here only when a checked development or cited source names them.
- Typical applications
- composites, coatings, adhesives (as cited)
Open challenges
- Long-term stability of inherently dynamic networks (Fortman et al.).
- Fossil hardeners and residual fossil content.
Cross-cutting: Durability in long-life products · Bio-based content & claim accounting (C14 vs mass balance) · End of life & recyclability streams
Quoted support for this page (3)
they also prevent recycling of these materials into similar-value goods
[Fortman 2018]long-term environmental stability of inherently dynamic polymers
[Fortman 2018]A polymer shows thermoset-like stability while displaying melt processability like that of a thermopolymer.
[Montarnal 2011]
Each quote is re-checked against the published abstract in CI.
Monthly track
October 2026 in progress · scanned through 2026-10-20
No checked developments.
Machine-triaged leads (18)
Dual dynamic bonds yield strong, self-healing bio-based epoxy vitrimers - Bioengineer.org
“Dual dynamic bonds yield strong, self-healing bio-based epoxy vitrimers” (title)
Cardanol-derived photocurable epoxy acrylate resins by bioinspired rigid-flexible alternating structures for advanced solder mask
Vanillin-Based epoxy vitrimers regulated by dual dynamic covalent bonds
Mechanical and thermal property enhancement of an isosorbide-based bio-epoxy resin using interface-engineered silica nanoparticles
“Mechanical and thermal property enhancement of an isosorbide-based bio-epoxy resin” (title)
Thioctic Acid‐Derived Reversibly Cross‐Linked Plastics and Carbon Fiber‐Reinforced Polymer Composites With High Mechanical Robustness and Excellent Chemical Recyclability
“cross-linking thioctic acid and aromatic petroleum-derived epoxy monomers through dynamic imine, disulfide, and hydrogen bonds” (abstract)
Biobased benzoxazine monomers with low melting point: incorporation of hydroxyethyl and ethynyl groups to achieve excellent thermal stability and flame retardancy
Thermal degradation, combustion behavior, and mechanical properties of epoxy thermosets Co-modified with a bio-based hyperbranched phosphorus polymer and red mud
“epoxy thermosets Co-modified with a bio-based hyperbranched phosphorus polymer and red mud” (title)
Hierarchical structure in lignins and their influence in bio-based thermoset production: Case study of carboxylated lignins and epoxidized oil
“Hierarchical structure in lignins and their influence in bio-based thermoset production” (title)
Eugenol‐Derived Siloxane Epoxy Toughener for High‐Performance Diglycidyl Ether of Bisphenol A and Basalt Fiber Composites
“was synthesized from eugenol through hydrosilylation followed by epoxidation” (abstract)
Circular 4D Printing of Multi‐Functional Polymers
“programmable cardanol-based polyurethane acrylates with dynamic hindered urea bonds” (abstract)
Photothermal dual-curing cellulose/castor oil-derived thermosetting resin with enhanced mechanical performance, structural stability, and reparability for 3D printing
“A castor oil-derived monomer bearing both acrylate groups and hindered urea bonds” (abstract)
Ultra-strong multifunctional itaconic acid-based vitrimers by tailored confined phase separation for superior adhesion and environmental tolerance
“Ultra-strong multifunctional itaconic acid-based vitrimers by tailored confined phase separation” (title)
Simultaneous enhancement of toughness and adhesion in epoxy systems via partial substitution with cardanol-based amine curing agents
Cure-dependent thermal-mechanical and mode I fracture behavior of a low-Tg bio-based epoxy
Exploring renewable resources for sustainable epoxy resins: An overview
Effect of triple dynamic imine, disulfide, and phenol-carbamate bonds on the thermal, mechanical, and self-healing properties of polylactide networks
Synthesis and Characterization of Polyvinyl Alcohol Cross‐Linked Mercaptosuccinic Acid Pendant Cardanol‐Based Polybenzoxazines Incorporating ZrO 2 Nanoparticles for Proton Exchange Membranes
“for proton transport membrane fuel cell (PEMFC) applications” (abstract)
September 2026
No checked developments.
Machine-triaged leads (14)
Synthesis, Curing Behavior, and Performance of a Novel Equol‐Based Benzoxazine Resin
“This work provides a facile route to a novel partially bio‐based benzoxazine from renewable building blocks” (abstract)
COMPARATIVE STUDY OF ALICYCLIC AND HETEROCYCLIC AMINE REACTANTS OF CARDANOL-BASED POLYBENZOXAZINE
“The bio-based benzoxazine thermosetting resins were synthesized using cardanol as a natural phenol” (abstract)
Biobased N,O-acetal covalent adaptable networks with enhanced thermomechanical properties and flame-retardancy
“N,O–DFDA was prepared from difurfurylamine (DFDA), a bio–based diamine” (abstract)
Mechanically robust, environment resistant, and reprocessable lignin-derived polyurethane vitrimer enabled by multi-dynamic crosslinking strategy
“Mechanically robust, environment resistant, and reprocessable lignin-derived polyurethane vitrimer” (title)
Structure-property relationships in bio-based polybenzoxazines: a comparative study of lignin-derived and flavonoid-based polymers
Lignin-derived epoxy covalent adaptable networks with dynamic silyl ether exchange for recyclable glass adhesion and photothermal repair
“Lignin-derived epoxy covalent adaptable networks with dynamic silyl ether exchange” (title)
CO2-Derived Dynamic Covalent Networks via Transesterification-mediated Backbone Functionalization
“we propose a design strategy that combines a CO 2 -derived dynamic covalent network (DCN) with efficient physical recyclability” (abstract)
Cardanol-curing-enabled interfacial stabilization: Defect confinement and barrier retention in a partially bio-derived epoxy clear coating
“Cardanol-curing-enabled interfacial stabilization” (title)
Furan molecular architecture regulates the pyrolysis behavior and flame retardancy of bio-based DOPO-Derived epoxy thermosets
Castor oil-based hyperbranched epoxy resins for simultaneous reinforcing and toughening of DGEBA thermosets
Phthalonitrile resins with benzoxazine moieties from bio-based monophenols: synthesis, curing and properties
Decoupling additive manufacturing from virgin resource consumption through recyclable bio-composites
“our lipoate matrix enables printed objects to be thermally recycled directly back into their original printable ink” (abstract)
From Furfural to Reprocessable Thermosets: Diels–Alder Monomers for Dynamic Polyurethane Networks
“functionalized furan-maleimide Diels-Alder adducts, derived from furfural, as preformed monomers” (abstract)
Reaction-byproduct-enabled pore engineering in bio-based cork composites using a solvent-free epoxidized soybean oil-citric acid adhesive
“Reaction-byproduct-enabled pore engineering in bio-based cork composites” (title)
References
- Auvergne R., Caillol S., David G. et al. (2014). Biobased Thermosetting Epoxy: Present and Future. Chemical Reviews. doi:10.1021/cr3001274 review
- Fache M., Boutevin B., Caillol S. (2015). Vanillin, a key-intermediate of biobased polymers. European Polymer Journal. doi:10.1016/j.eurpolymj.2015.03.050 review
- Fortman D.J., Brutman J.P., De Hoe G.X. et al. (2018). Approaches to Sustainable and Continually Recyclable Cross-Linked Polymers. ACS Sustainable Chemistry & Engineering. doi:10.1021/acssuschemeng.8b02355 review
- Montarnal D., Capelot M., Tournilhac F. et al. (2011). Silica-Like Malleable Materials from Permanent Organic Networks. Science. doi:10.1126/science.1212648 research
- Robert T., Friebel S. (2016). Itaconic acid – a versatile building block for renewable polyesters with enhanced functionality. Green Chemistry. doi:10.1039/C6GC00605A review