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Bio-based thermosets & vitrimers

Epoxies from vanillin and plant oils, itaconic and furan networks, cardanol resins and dynamic covalent networks.

Scope: Vanillin/lignin epoxies, epoxidised plant oils, itaconic and furan Diels–Alder networks, cardanol benzoxazines, dynamic covalent networks.

What it is

Auvergne et al. review bio-based thermosetting epoxies; Fache et al. describe vanillin as a key intermediate for bio-based polymers.

Fortman et al. note that covalent cross-links make thermosets robust but prevent recycling into similar-value goods, and review recyclable cross-linked designs.

Chemistry summary

Montarnal et al. reported networks that are stable like thermosets yet can be reshaped in the melt - the vitrimer concept based on exchangeable covalent bonds.

Robert and Friebel review itaconic acid as an unsaturated building block for renewable polyesters.

feedstock

Vanillin

Lignin-derivable aromatic aldehyde; precursor of bio-based epoxy monomers.

COc1cc(C=O)ccc1O
monomer

Itaconic acid

Fermentation-derived unsaturated diacid for curable polyesters.

C=C(CC(=O)O)C(=O)O
monomer

Furfuryl alcohol

Furan monomer for furan resins and Diels–Alder networks.

OCc1ccco1
representative unit

Cardanol (triene component)

Representative: cardanol from cashew nut shell liquid is a mixture; shown is the C15 triene component.

C=CC/C=C\C/C=C\CCCCCCCC1=CC(=CC=C1)O

Drawn from SMILES with RDKit and verified against PubChem. Full structure library →

Synthesis and production

Curing of bio-based epoxy monomers with hardeners; free-radical curing of unsaturated polyesters; dynamic exchange chemistry for vitrimers.

Property profile

Not summarised here.

Sourced property table (ND where no value is quoted) →

End-of-life profile

Each attribute is recorded separately and never inferred from another.

Bio-based originGrade-specific; hardeners and catalysts are often fossil-based.
BiodegradabilityNot assessed here.
CompostabilityNot assessed here.
RecyclabilityConventional thermosets cannot be remelted; vitrimers and other dynamic networks are designed to be reprocessed (Fortman et al.).

Key players

None listed. Organisations are named here only when a checked development or cited source names them.

Typical applications
composites, coatings, adhesives (as cited)

Open challenges

  • Long-term stability of inherently dynamic networks (Fortman et al.).
  • Fossil hardeners and residual fossil content.

Cross-cutting: Durability in long-life products · Bio-based content & claim accounting (C14 vs mass balance) · End of life & recyclability streams

Quoted support for this page (3)
  • they also prevent recycling of these materials into similar-value goods [Fortman 2018]
  • long-term environmental stability of inherently dynamic polymers [Fortman 2018]
  • A polymer shows thermoset-like stability while displaying melt processability like that of a thermopolymer. [Montarnal 2011]

Each quote is re-checked against the published abstract in CI.

Monthly track

October 2026 in progress · scanned through 2026-10-20

No checked developments.

Machine-triaged leads (18)
machine-triagedNew chemistry7 Oct 2026· Macromolecular Rapid Communicationsjournal

Thioctic Acid‐Derived Reversibly Cross‐Linked Plastics and Carbon Fiber‐Reinforced Polymer Composites With High Mechanical Robustness and Excellent Chemical Recyclability

Thioctic acid and aromatic epoxy monomers were cross-linked through dynamic imine, disulfide and hydrogen bonds to form recyclable plastics and carbon-fibre composites, the authors report.
“cross-linking thioctic acid and aromatic petroleum-derived epoxy monomers through dynamic imine, disulfide, and hydrogen bonds” (abstract)
doi:10.1002/marc.70451
machine-triagedFormulation / applicationOct 2026· Polymerjournaltitle only

Thermal degradation, combustion behavior, and mechanical properties of epoxy thermosets Co-modified with a bio-based hyperbranched phosphorus polymer and red mud

Epoxy thermosets co-modified with a bio-based hyperbranched phosphorus polymer and red mud are studied for thermal degradation, combustion behaviour and mechanical properties.
“epoxy thermosets Co-modified with a bio-based hyperbranched phosphorus polymer and red mud” (title)
doi:10.1016/j.polymer.2026.130673
machine-triagedFormulation / applicationOct 2026· Reactive and Functional Polymersjournaltitle only

Hierarchical structure in lignins and their influence in bio-based thermoset production: Case study of carboxylated lignins and epoxidized oil

Study examines how lignin hierarchical structure, using carboxylated lignins with epoxidized oil, influences bio-based thermoset production.
“Hierarchical structure in lignins and their influence in bio-based thermoset production” (title)
doi:10.1016/j.reactfunctpolym.2026.106858
machine-triagedNew chemistry5 Oct 2026· Smalljournal

Circular 4D Printing of Multi‐Functional Polymers

Cardanol-based polyurethane acrylate networks with dynamic hindered urea bonds are designed for 4D printing, showing shape memory, thermochromism and closed-loop chemical recovery.
“programmable cardanol-based polyurethane acrylates with dynamic hindered urea bonds” (abstract)
doi:10.1002/smll.75955
machine-triagedFormulation / application5 Oct 2026· International Journal of Biological Macromoleculesjournal

Photothermal dual-curing cellulose/castor oil-derived thermosetting resin with enhanced mechanical performance, structural stability, and reparability for 3D printing

A castor oil-derived acrylate monomer with hindered urea bonds is blended with ethyl cellulose for photothermal dual-curing 3D printing resins with reported reparability.
“A castor oil-derived monomer bearing both acrylate groups and hindered urea bonds” (abstract)
doi:10.1016/j.ijbiomac.2026.154746
machine-triagedFormulation / application6 Oct 2026· Chemical Engineering Journaljournaltitle only

Ultra-strong multifunctional itaconic acid-based vitrimers by tailored confined phase separation for superior adhesion and environmental tolerance

Itaconic acid-based vitrimers with tailored confined phase separation are reported to give strong adhesion and environmental tolerance.
“Ultra-strong multifunctional itaconic acid-based vitrimers by tailored confined phase separation” (title)
doi:10.1016/j.cej.2026.182827
machine-triagedFormulation / application6 Oct 2026· Polymers for Advanced Technologiesjournal

Synthesis and Characterization of Polyvinyl Alcohol Cross‐Linked Mercaptosuccinic Acid Pendant Cardanol‐Based Polybenzoxazines Incorporating ZrO 2 Nanoparticles for Proton Exchange Membranes

Cardanol-based polybenzoxazine cross-linked with polyvinyl alcohol and filled with ZrO2 nanoparticles was prepared and tested as a proton exchange membrane for fuel cells.
“for proton transport membrane fuel cell (PEMFC) applications” (abstract)
doi:10.1002/pat.70763

September 2026

No checked developments.

Machine-triaged leads (14)
machine-triagedNew chemistry2 Sept 2026· Journal of Polymer Sciencejournal

Synthesis, Curing Behavior, and Performance of a Novel Equol‐Based Benzoxazine Resin

A partially bio-based benzoxazine monomer was synthesised from renewable equol, furfurylamine and paraformaldehyde, and the resulting thermoset was evaluated for thermal stability and flammability.
“This work provides a facile route to a novel partially bio‐based benzoxazine from renewable building blocks” (abstract)
doi:10.1002/pola.70326
machine-triagedNew chemistry3 Sept 2026· Zenodo (CERN European Organization for Nuclear Research)preprint

COMPARATIVE STUDY OF ALICYCLIC AND HETEROCYCLIC AMINE REACTANTS OF CARDANOL-BASED POLYBENZOXAZINE

Cardanol-based benzoxazine thermosets were synthesised with bio-based isophoronediamine and furfurylamine amines; the furfurylamine monomer showed lower polymerisation temperature and higher UV protection.
“The bio-based benzoxazine thermosetting resins were synthesized using cardanol as a natural phenol” (abstract)
doi:10.5281/zenodo.22269491
machine-triagedNew chemistrySept 2026· Chemical Engineering Journaljournaltitle only

Mechanically robust, environment resistant, and reprocessable lignin-derived polyurethane vitrimer enabled by multi-dynamic crosslinking strategy

A lignin-derived polyurethane vitrimer is reported as mechanically robust, environment resistant and reprocessable through a multi-dynamic crosslinking strategy.
“Mechanically robust, environment resistant, and reprocessable lignin-derived polyurethane vitrimer” (title)
doi:10.1016/j.cej.2026.178664
machine-triagedNew chemistrySept 2026· Polymer Degradation and Stabilityjournaltitle only

Lignin-derived epoxy covalent adaptable networks with dynamic silyl ether exchange for recyclable glass adhesion and photothermal repair

Describes lignin-derived epoxy covalent adaptable networks with dynamic silyl ether exchange for recyclable glass adhesion and photothermal repair.
“Lignin-derived epoxy covalent adaptable networks with dynamic silyl ether exchange” (title)
doi:10.1016/j.polymdegradstab.2026.112228
machine-triagedNew chemistry1 Sept 2026· Supramolecular Materialsjournal

CO2-Derived Dynamic Covalent Networks via Transesterification-mediated Backbone Functionalization

A CO2-derived dynamic covalent network was made by copolymerising trimethylene carbonate with a thiol-Michael adduct and crosslinking it via Diels-Alder chemistry.
“we propose a design strategy that combines a CO 2 -derived dynamic covalent network (DCN) with efficient physical recyclability” (abstract)
doi:10.1016/j.supmat.2026.100143
machine-triagedFormulation / application6 Sept 2026· ChemRxivpreprint

Decoupling additive manufacturing from virgin resource consumption through recyclable bio-composites

A fully bio-derived composite platform for direct ink writing uses dynamic lipoic acid networks with renewable fillers and can be thermally recycled back into printable ink; an LCA is reported.
“our lipoate matrix enables printed objects to be thermally recycled directly back into their original printable ink” (abstract)
doi:10.26434/chemrxiv.15008380/v1
machine-triagedFormulation / applicationSept 2026· Industrial Crops and Productsjournaltitle only

Reaction-byproduct-enabled pore engineering in bio-based cork composites using a solvent-free epoxidized soybean oil-citric acid adhesive

The study uses a solvent-free epoxidized soybean oil-citric acid adhesive to engineer pores in bio-based cork composites, exploiting a reaction byproduct.
“Reaction-byproduct-enabled pore engineering in bio-based cork composites” (title)
doi:10.1016/j.indcrop.2026.124250

References

  1. Auvergne R., Caillol S., David G. et al. (2014). Biobased Thermosetting Epoxy: Present and Future. Chemical Reviews. doi:10.1021/cr3001274 review
  2. Fache M., Boutevin B., Caillol S. (2015). Vanillin, a key-intermediate of biobased polymers. European Polymer Journal. doi:10.1016/j.eurpolymj.2015.03.050 review
  3. Fortman D.J., Brutman J.P., De Hoe G.X. et al. (2018). Approaches to Sustainable and Continually Recyclable Cross-Linked Polymers. ACS Sustainable Chemistry & Engineering. doi:10.1021/acssuschemeng.8b02355 review
  4. Montarnal D., Capelot M., Tournilhac F. et al. (2011). Silica-Like Malleable Materials from Permanent Organic Networks. Science. doi:10.1126/science.1212648 research
  5. Robert T., Friebel S. (2016). Itaconic acid – a versatile building block for renewable polyesters with enhanced functionality. Green Chemistry. doi:10.1039/C6GC00605A review

Full literature list →